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STANLEE INDIA: The Best for Prototype PCB Assembly Service Provider in India

Prototype PCB Assembly The achievement of any creation is subjective to the establishments it is based upon. It may depend on the quality, profundity of a structure’s establishments or the foundation which one makes it on. Similarly, the success of any electronic gadget relies upon its motherboard. The motherboard of any hardware gadget fills in as a host to each electrical component that contributes to its functioning. Be it the correspondence signal between the North Bridge and processor on a PC, or a straightforward on-off sign.

A PCBA (Printed Circuit Board Assembly) is the board after every one of the segments and parts have been mounted on the PCB. Moreover, by doing so one can achieve the electronic capacity for the gadget.

What are PCB Prototype Assembly and PCBA?

PCB’s are the green chips, which every gadget possesses. The lining on the chips is with copper. Before the development of copper lined PCB’s, brass was the metal of choice. Through the years PCB’s had copper plates placed onto the dividers of the board gaps. That permits circuits on either side to associate electrically. A PCB (Printed Circuit Board) is a board that electrically interfaces electronic parts. Circuit boards are of a single side with a copper layer, double side which has a couple of layers of copper, or multi-layer which has both external and internal layers.

A detailed explanation of the different kinds of PCB’s.

Most circuit boards are for simple gadgets with one layer. Although further developed and advanced hardware may require circuit boards with at least two layers. There are different sorts of circuit sheets that have their own assembling properties.

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Single Sided PCB

This is the least complex type of printed circuit board. This PCB has just one layer which is the base substrate. The material used for this is usually Fiberglass. There is a single layer of conductive material which is copper. Electronic segments are on one of the sides and the conductive circuit is on the opposite side. As there is just a conductive layer framing the circuit, it is a single-side PCB.

Twofold Sided PCB

There is a single layer which is of the base substrate. This is covered by the conductive (copper) layer on the two sides of the substrate. Connect the bind cover on the two sides of the board. Plate the holes for electronic parts for conductivity on both the circuits. Conductive gaps in the PCB enable circuits on one side to append to circuits on the opposite side. Mount the electronic parts on the two sides. Solder SMD segments with Surface Mount Technology. Since there are two or twofold conductive layer framing the circuit; it is Double Side PCB.

Multilayer PCB

This is a Printed Circuit Board with multiple layers of substrates and conductive materials. These sorts of circuit boards must have at least 3 layers that are of copper. These layers are unified with holes that are copper plated. The layers can be between 4-40. All the layers are even numbers. All the dynamic and involved electronic segments are collected on upper and base layers. Routing takes place by the inward-stacked layers. Both through-opening electronic parts and Surface Mount Components (SMD) can be fastened on both side of this sort of PCB.

What do prototype PCB manufacturing companies do?

PCB manufacturing companies manufacture different kinds of PCB’s and their parts. Some of those parts Include:

Substrate:Provides rigidity to the bottom layer.
Copper:Place the copper foil on top of the surface since it’s a great conductor for electricity.
Solder mask:The green color is a result of the solder mask. Additionally, it protects the layer of copper.
Silkscreen:It provides the labels, finding a component becomes relatively easy because of the silk-screens existence.

Moving on to the different PCB’s Manufactured by PCB Assembly Companies.

Rigid PCB: It is most commonly in use throughout the world. It provides extra rigidity and it isn’t flexible. However, one can use different materials to make them flexible. Fiberglass or cheaper alternatives are in use for Rigid PCBs.
Flexible PCB:Kapton is in use which is a bendable material.
Metal Core PCB:Alternative for fiberglass PCBs. This is because they spread heat across more effectively.

Different Mounting Techniques used by prototype PCB Assembly Companies

Thru-Hole Tech:Used for components with wires and leads. One can plug wires through the holes following which fixing and soldering takes place. Use this method for large components.
Surface-Mount Tech:Commonly used globally, for the placement of small components in electronic devices.

Steps for prototype PCB Assembly

Solder Paste Stenciling:Apply a thin layer of stainless steel stencil. This applies solder to where one can mount components.
Placing Components: Machines and Robots are in use for placement. Do soldering post it.
Reflow Soldering: This process is to keep the SMD and components in place through soldering. Heating the board at 250 degrees and then cooling completes this process.
Inspection: A quality check is necessary to ensure no components were misplaced during soldering. This prevents short-circuiting.
Manual Checking: Another check is ran manually. Nothing can notice faults like an attentive human eye. It allows you to spot mistakes quicker. This step is only carried out for medium and small-sized boards.
Post PCB Assembly: Proper cleaning is required post assembly. The elimination of dirt and flux takes place. One can use high-pressure washing apparatus with deionized water. It is effective and does not harm the board either.

Other methods used for PCBA

Mixed technology has also developed recently. Wherein Thru-Hole Technology and Surface Mount Technology are used together to build boards.
Single sided Mixed Assembly is also used where hand soldering is opted for instead of wave soldering.
One-sided SMT and THT on either side where a lot of adhesives is used on both side. Reduced costs are a result of this.

Your Best PCB Assembly Services In India

PCB is the foundation of any gadget. Due to this, the assembly is intricate and extremely important. In order to get a quality product, the best quality materials are in use. Also, experts are present to carry out the complex process of PCBA. At STANLEE INDIA one can easily achieve all of this. STANLEE (INDIA) ENTERPRISES PVT LTD is one of the leading companies, which provides the best PCB Assembly services. Our experts intend to attend to all your requirements.

Low Volume PCB Assembly

On the off chance that you require Low volume PCB Assembly with custom requirements in terms of component packages, component specifications, assembly technologies or levels of density, STANLEE INDIA is the organization to contact. As a dependable assembler and manufacturer of PCBs, we can give the low-volume PCB assembly services you require at a cost that will accommodate your financial plan. Our office is very much prepared for low-volume PCB PCB assembly, as we have numerous sequential assembly lines and can easily modify product requirements and assembly-line specifications in a short amount of time.

Other PCB assemblers may require high-volume requests to offer their best work, however not Stanlee (India) Enterprises Pvt Ltd. We pay the same close attention to low volume PCB assembly runs as we do to larger projects. Consumer loyalty is our most priority, and that means each client, big or small, gets first class service and consideration. Our in-house quality confirmation division will try really hard to guarantee your PCBs meet your grand quality and execution benchmarks. Low volume doesn’t intend to compromise product complexity or variety.

We Offer Complete Turnkey & Job Work Low Volume PCB Assembly Services

In contrast to a large number of our competitors, we can handle every aspect of your project, including PCB component procurement, manufacture and assembly, and we can do it at a much lower cost than you will discover anywhere in the United States or Europe without quality compromised. As a solitary source PCB producing substance, we can spare you the time and bother of finding and manage different providers. Far better, there’s no minimum request quantity required

Add to that the trouble of binding the individual you have to converse with when there’s an issue anywhere in the process. It’s such a great amount of less demanding to have everything under one roof. That is the thing that you get when you band together with STANLEE INDIA. We work with your structure specifications, manufacture your prototypes, design your PCBs and complete your low-cost small batch PCB assembly. No circling attempting to pull everything together. You disclose to us what you need, and we make it for you quick, so you can focus on the real business of assembling, advertising and offering your product.

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Low Volume High Mix PCB Assembly to Meet Your Advanced Requirement

Present day electronics will in general call for applications with high thickness and multifaceted nature with the end goal to get more capacities accomplished. Stanlee (India) Enterprises Pvt Ltd gives multiple assembly types including PTH and SMT, single/double-sided assembly and they can be freely consolidated on one circuit board for cutting edge capacities and applications. Besides, multiple component packages and sizes additionally add to high mix assembly. In Stanlee (India) Enterprises Pvt Ltd, we’re ready to manage components with sizes beginning from 01005 and 0201 while component packages include BGA, QFN, WLCSP and so forth.

Quality PCB Testing

We need you to make sure you can believe the quality of each assembled printed circuit board that leaves our office and goes to yours. We realize that you will do your own quality testing, yet we also realize that except if we’re giving you high-quality boards to test begin with, we’re squandering your time, and that is not what we do. To guarantee our printed circuit boards meet your elite and quality desires, we play out a free DFM and DFA check to recognize any issues that could contrarily affect the low-volume PCB manufacture process. We at that point lead work testing dependent on your particular necessities. On the off chance that fundamental, we can construct a PCB model for capacity testing purposes.

Attentive Customer Support during Every Phase of Your Project

Get in touch with us whenever to examine your small quantity, low-cost printed circuit board assembly venture, your PCB prototypes or about any worries or questions you may have. Our world-class customer support team is accessible to answer your inquiries and address your concerns. We’re glad for our high-level customer service responsiveness. We’ve accomplished an amazing 99-percent consumer loyalty rating and a great on-time record that many large firms are unable to replicate.

We’re Always Ready to Discuss Your Low Volume PCB Assembly Project

With regards to low-cost printed circuit board assembly, Stanlee (India) Enterprises Pvt Ltd is the main sensible decision. We pay a similar consideration and thoughtfulness regarding our small quantity PCB assembly work as we do to the majority of our PCB fabrication and other PCB-related services.

On the off chance that you have a low-volume PCB assembly work, we can deal with it right now with quality and esteem you won’t get from other PCB suppliers. Click the button below to submit RFQ for your exceptionally printed circuit board assembly request. We’ll give PCB Assembly cost inside one to two business days.

High Volume PCB Assembly

In the event that your business is associated with applications that require high volume PCB assembly, the company to contact is Stanlee (India) Enterprises Pvt Ltd. Since we’re an entire turnkey solution for printed circuit boards, we are in a perfect world suited for mass high volume PCB assembly requests. Our state-of-the-art equipment, large facility and an extensive variety of very qualified specialists give us the ability of high volume PCB assembly of up to 1 Cr.

We are also the perfect source in case you’re looking for large-order PCB assembly on a financial plan. In view of our high level of proficiency and over 10 years of experience with printed circuit board manufacture and assembly, we offer huge printed circuit board orders at shockingly aggressive costs contrasted with other PCB manufacturers or High Volume PCB assembly companies.

Our extensive request high volume PCB assembly process begins with a tried and drilled arrangement of work process rules for each period of the procedure, from pre-order PCB design conference with expert veteran specialists to manufacture, component procurement, assembly, testing, inspection, pressing and transporting all under the protection of highly-skilled production staff. You can be certain that regardless of what number of boards you order, you will appreciate quick service, low costs, and amazingly high quality.

Quality PCB Testing in Every Phase

To maximize quality affirmation for your product, we perform broad testing on the entirety of our PCB:

The Best Customer Support for Your Order from Start to Finish

for your true serenity, we walk you through each progression of our procedure and have our PCB specialists accessible to you at all times. On the off chance that you have questions or concerns during any period of the project, we will stop and answer them as fast and as altogether as conceivable before proceeding onward. When you get your boards, you’ll realize you’re getting exactly what you requested.

Full Turnkey PCB Assembly

The term “turnkey” generally refers to any product or service that is sold to the purchaser in a frame that is prepared for quick utilize. At the point when applied to PCB assembly, turnkey means that the provider handles all parts of PCB solutions, including components procuring and PCB assembling, picking and placing components on specific locations on your custom PCBs. Generally, full turnkey PCB get together gives the buyer more noteworthy opportunity to focus on PCB design, supplier takes care of the rest, which is the reason it is a main type of one-stop electronic assembly.

As one of few quality-focused Turnkey PCB manufacturers that incorporate electronic assembly services, Stanlee (India) Enterprises Pvt Ltd has over 30 years of professional experience in providing quick, dependable turnkey PCB assembly services for more than 10,000 companies from more than 80 nations around the globe. Our single-source approach spares you time and money, while also guaranteeing more solid, reliable outcomes than when managing a few providers. Furthermore, our expert team can skilfully manage with your whole project from concept to delivery, and make the whole electronic assembly process as smooth and consistent as could reasonably be expected.

Points of interest of Full Turnkey PCB Assembly Services

Shorter Lead Time

As a crucial type of electronic assembling, Turnkey PCB assembly fundamentally contains three stages: PCB fabrication, components procurement and PCB assembly. Customarily, you should quote and affirm configuration documents with sales and engineers working for your PCB manufacturer, at that point components merchants finally PCB partners. Such series of quotations and confirmations simply require your time went through in reaching with various partners. On the off chance that those partners are from various nations, you need to beat a few issues, for example, time zone, communication habits and so on. Full turnkey PCB assembly, however, is a highly-efficient form of electronic assembly. When full-turnkey PCB assembly is resolved, an overall assembly quotation and key issues precluding smooth assembling will be raised so multiple times of correspondence have been sliced to one time with electronic assembly productivity significantly progressed.

Lower Cost

Another preferred standpoint of full turnkey PCB assembly service is generally overall cost reduction. Pack-up service is normally less expensive than separate ones as far as electronic assembly is concerned. In any event, freight charge will be spared in light of the fact that you don’t have to get fabricated PCB boards and electronic components conveyed to get assembly workshop. Besides, components procurement may get simple and customer-friendly in light of the fact that accomplished electronic assemblers are normally ready to furnish solid components with moderately low cost based on their long-term cooperation with parts manufacturers or distributors.

Straightforward Monitoring

With regards to PCB assembly process, it’s noteworthy yet hard to monitor your products’ assembling stage as it is completely related with your products’ execution and time to advertise. Full-turnkey PCB assembly allows engineers at each phase to know about what they’ve achieved and to all the more likely comprehend their status for better execution of conclusive products.

Who Can Benefit Most from Our Turnkey PCB Assembly Services?

Since full turnkey PCB get assembly enables PCB designers to improve utilization of their opportunity to concentrate more on PCB design, it works impeccably on organizations striving for frequent upgrading and refreshing of products. They have to dive into more profound market by giving various inventive electronic products and they emphatically require an unfaltering and smooth electronic assembly process.

Turnkey printed circuit board get assembly is additionally a perfect electronic assembly solution for independent companies or new businesses that need to put up smaller quantities of assembled PCBs to market without having to invest in or carry an extensive inventory. It additionally offers a more cost-effective, proficient methods for amassing and testing PCB prototypes for new products. Moreover, quick-turn PCB assembly service makes well for any organization that requirements to get their circuit boards with the most limited conceivable lead time.

Online Quoting and Ordering

Another essential advantage of being an Stanlee (India) Enterprises Pvt Ltd turnkey PCB assembly customer is the simplicity of quoting on the web. With your project specifications and wanted quantities filled at our PCB Tool, we can check a harsh printed circuit board’s assembly work cost. To give better electronic assembly services, we’ll store your information in the cloud, which empowers auspicious, helpful reordering of your circuit boards. Try for yourself by clicking the button below and submitting a quest request.

Printed Circuit Board Assembly service & Company, India

Printed Circuit Board Assembly is also commonly referred to as PCBA. It encompasses the processes that are involved in the soldering of assembling elements of the electronic components into a printed circuit board. A printed circuit board is the board that is present before the addition of all the electronic components. It is abbreviated to PCB. Unlike Prototype Printed Circuit Board service, our Standard Printed Circuit Board service has tighter production tolerances. The following two articles will give you enough information about those two services on their introductions and differences:

It is recommended to use Standard Printed Circuit Board Assembly service when your design is ready to transform from prototype phase to production phase. We can manufacture up to 10 million pieces high quality Printed Circuit Board Assembly service with very competitive prices. To endow your project with expected function and more possibilities, we offer advanced features for Standard Printed Circuit Board services. Comprehensive capabilities can be found in the following table:

The Need Of The Best Printed Circuit Board Assembly

Printed circuit board manufactures work in tandem with engineers and other electronic professionals. The circuit board assembly technique is applied, and the final product is then delivered.

No electronic device can function without a printed circuit board assembly. Therefore, without PCB board manufactures, the electronic device industry would not flourish. However, the circuit board manufacturing process varies from device to device. Not all electronic devices can function using the same PCB board. The PCB board assembly on a camera will be different from that on a telephone, just due to the difference in functions of the electronic device.

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Reliable Circuit Board Assembly Services

Circuit board assembly services might not be easily available for SMEs. The costs are generally high. But when manufacturing electronic devices in bulk, the assembly units will do a commendable job for a standard rate. The idea PCBA might not be as clear to everybody who is not a part of the electronic engineering field. In order to make this concept slightly better to understand, let’s look at the various elements and equipment required to manufacture a PCB.

PCBA That You Can Trust

The main and core element of a printed circuit board assembly is to have a printed circuit board. Without this, no further progress can be made. Next, based on the device that the PCBA is being manufactured for, the different electronic components need to be fit in perfectly onto the PCB. Now with all the components in place, certain equipment is required to fit them all in together. For this, printed circuit board manufactures India use soldering materials like soldering wires, paste, bars, and performs. They also use soldering fluxes.Lastly, none of these materials can be fixed onto the PCBA without the presence of soldering stations, wave soldering machines and SMT equipment. During the assembling process, various inspection and testing equipment are used to ensure if the final product will work as per expectations.

Advantages to Standard Printed Circuit Boards Assembly With Stanlee (India) Enterprises Pvt Ltd

STANLEE INDIA is a full-service turnkey PCB solution that can handle everything from prototype to fabrication to assembly. We have been fabricating PCBs for over ten years and are fully compliant with ISO9001:2008 quality standards. All of our standard printed circuit boards are IPC2 compliant, and we do strict internal quality assurance testing to ensure the board that arrives at your facility is one you know you can rely on.

We offer PCB solutions that fit your budget. You can order just a few prototype boards to test your design, and then place a bulk order for your standard PCBs to save even more money. We’ll give you a free instant quote so you’ll know just want to expect and so that you can plan accordingly. We also offer complete technical support from PCB experts. Call us up, chat online or email us with any questions, whichever is the most convenient for you. We’ll handle your concerns or questions as quickly as possible. We have obtained over 99 percent customer satisfaction rate, and as soon as you start ordering printed circuit boards from Stanlee (India) Enterprises Pvt Ltd, you’ll find out why.

Who Does The Best Printed Circuit Board Assembly India

Now that we have established the different elements and components that go into the depths of understanding the processes involved in printed circuit board assembly India. All the electronic components that need to be fit onto the printed circuit board have small projections attached to them. They are called thru-hole electronic components. These projections are soldered into the PCBA. Each component is soldered into the PCB using a different technique. Some components are attached using wave soldering, and others using hand soldering. The entire soldering of components into the printed circuit board consists of the following steps:

Feature	Capability
Quality Grade	Standard IPC 2
Number of Layers	1 – 32layers
Order Quantity	1pc – 10,000,000 pcs
Build Time	2days – 5weeks (Expedited Service)
Material	FR-4 Standard Tg 150°C, FR4-High Tg 170°C, FR4-High-Tg 180°C, FR4-Halogen-free, FR4-Halogen-free & High-Tg
Board Size	Min 66mm \| Max 600700mm
Board size tolerance	±0.1mm – ±0.3mm
Board Thickness	0.4mm – 3.2mm
Board Thickness Tolerance	±0.1mm – ±10%
Copper Weight	0.5oz – 6.0oz
Inner Layer Copper Weight	0.5oz – 2.0oz
Copper Thickness Tolerance	+0μm +20μm
Min Tracing/Spacing	3mil/3mil
Solder Mask Sides	As per the file
Solder Mask Color	Green, White, Blue, Black, Red, Yellow
Silkscreen Sides	As per the file
Silkscreen Color	White, Blue, Black, Red, Yellow
Surface Finish	HASL – Hot Air Solder Leveling Lead-Free HASL – RoHS ENIG – Electroless Nickle/Immersion Gold – RoHS ENEPIG – Electroless Nickel Electroless Palladium Immersion Gold – RoHS Immersion Silver – RoHS Immersion Tin – RoHS OSP -Organic Solderability Preservatives – RoHS
Min Annular Ring	3mil
Min Drilling Hole Diameter	6mil, 4mil-laser drill
Min Width of Cutout (NPTH)	0.8mm
NPTH Hole Size Tolerance	±.002″ (±0.05mm)
Min Width of Slot Hole (PTH)	0.6mm

Once all the steps have been completed, the printed circuit board becomes a printed circuit board assembly which is ready for use.

Below is a list of some of our most popular Printed Circuit Board Assembly services

Complete PCB assembly
Flexi, flex-rigid PCBs
Expertise in BGA mounting, rework, part on part and butterfly BGA assemblies
Prototype assembly
Aqueous PCB assembly cleaning
5D X-ray verified PCB assembly and inspection
PCB assembly test analysis
Box build testing
Turnkey solutions
Press fit Assembly
Automated spray conformal coating
Automated potting
Surface Mount PCB Assembly
Through-Hole PCB Assembly
01 005 Placement, Fine Pitch Components (0.10″ pitch)
BGA Assembly Placement and Rework Capabilities
Through-Hole Selective Solder Capabilities
Prototype Assembly
Aqueous PCB Assembly Cleaning
X-Ray Verified PCB Assembly and Inspection
PCB Assembly Test Analysis
Box Build Assembly
PCB Assembly Manufacturing Consulting
Consignment
Cable Assembly
Lead-Free Assembly

Partial & Consigned PCB Assembly

Partial & Consigned PCB Assembly services from Accelerated Assemblies are intended to give the client adaptability and opportunity in the circuit board prototyping and assembling process.

We work with our customers to shortlist the best components that will meet the design and application requirements. The customer at that point sources and procures the components and provides them to us. We at that point utilize these to finish the prototyping assembly process. This methodology enables the customer to have better comprehension of the Consignment printed circuit board assembly process and the component utilized therewith.

While a significant number of our customers exploit our entire turnkey assembly service where we take care of all assembling, manufacturing, component sourcing and assembly, we additionally perceive that a portion of our customers may like to give a few or the majority of their own parts. That is the reason additionally offer consigned and partial consigned PCB assembly services.

Consignment Capabilities and Equipment

Like our turnkey PCB assembly services, we at Accelerated Assemblies provide complete assembly solutions by providing different mounting technology options. Our consignment abilities include:

Consignment PCB Assembly

With a consigned PCB assembly process, you supply us with every one of the parts and components required for your circuit boards, while we handle the fabrication and assembly for you. A consigned PCB assembly process bodes well on the off chance that you fabricate restrictive or highly expensive products featuring unique parts that are difficult to replicate. It can also be a smart cost-saving move on the off chance that you have an extensive excess of parts in your stock. We have the expertise to utilize your parts to create a custom PCB assembly that exact specifications.

Partial Consignment PCB Assembly Services

An option to a completely entrusted PCB assembly is an incomplete PCB assembly consignment. A partial consigned PC assembly offers a hybrid solution: you supply a portion of the parts utilized in the assembly, while we outfit the rest. As with a complete PCB assembly consignment, we perform the fabrication of your boards along with full assembly. This alternative can function admirably on the off chance that you are just ready to fabricate or find a portion of the parts without anyone else, or on the off chance that you need parts that offer a larger amount of value. We just utilize parts from trustworthy sources that meet our stringent quality control benchmarks.

Why Choose Consignment Services from Stanlee (India) Enterprises Pvt Ltd?

When you select Stanlee (India) Enterprises Pvt Ltd for your consigned or partial consigned PCB assembly projects, you get the advantage of our exceedingly aggressive valuing that will limit your overall production costs. We also offer IC programming, custom testing, and free DFM checking. Our whole soldering procedure is sans lead, making it safe and eco-accommodating. Furthermore, you will encounter a high level of service and support that has helped us achieve an exceptional 99% customer satisfaction ranking.

Partial & Consigned PCB Assembly

Partial & Consigned PCB Assembly services from Accelerated Assemblies are intended to give the client adaptability and opportunity in the circuit board prototyping and assembling process.

Consignment Capabilities and Equipment

Like our turnkey PCB assembly services, we at Accelerated Assemblies provide complete assembly solutions by providing different mounting technology options. Our consignment abilities include:

Consignment PCB Assembly

Partial Consignment PCB Assembly Services

Why Choose Consignment Services from Stanlee (India) Enterprises Pvt?